Solutions / Production Tracking

Know your production rate this week, not at closeout

Every civil contractor bids production rates. Very few measure them while the job is running. PM Axsus captures installed quantity and the hours that produced it at the point of installation, so the rate is a measurement instead of a memory.

Production rate is the number your entire business is priced on. Feet of pipe per day. Yards per hour. Structures per crew week. You bid it, you schedule to it, and you live or die by whether you hit it. And on most jobs, nobody actually knows what it is until the job is over.

The problem: the rate is a feeling until the job is finished

Ask a foreman how the crew is running and you will get an honest, useful, entirely qualitative answer. "We're moving." "Rock slowed us down Tuesday." "We're about where we should be." That is real information, and it is not a number you can act on, schedule against, or bid with.

The quantitative answer usually arrives too late to matter:

The consequence is that a company can run for years bidding rates it has never verified. When margins compress, that is the difference between a job that makes money and one that does not.

You cannot manage a production rate you only measure once, after the work is over. The rate has to be visible while there is still job left to run.

How PM Axsus handles it at the point of installation

Production rate is a ratio: installed quantity over the labor and equipment hours that produced it. PM Axsus captures both halves in the field, at the same level of detail, tied to the same project and cost code.

The quantity half. As work is installed, the quantity is logged against its pay item and cost code by the crew doing it. Not estimated at the end of the week. Recorded as it goes in.

The hours half. Time is captured with GPS-tagged clock in and clock out tied to the project and the work being performed. Equipment assignments are tracked against the fleet registry, so machine hours are attributable rather than assumed.

When both halves carry the same project and cost-code context, the rate falls out of the data. There is no separate production-reporting exercise, and no one has to reconcile a quantity log against a timesheet that was written from memory three days later.

Why daily resolution matters

A weekly average hides everything useful. A crew that runs 320 feet on Monday, 340 on Tuesday, 90 on Wednesday, and 310 on Thursday averages 265 feet per day, which looks like a mediocre crew. It is actually a good crew with a Wednesday problem. Daily capture lets you find the Wednesday problem. Weekly rollup guarantees you never will.

What the office sees

By crew

Who is running what rate

Production compared across crews on comparable work, from records rather than impressions.

By cost code

Which items are underperforming

Rates by item, so a single bad pay item does not hide inside a healthy job total.

Against budget

Bid rate vs. actual rate

The comparison that tells you whether the estimate was wrong or the execution was.

Intelligence layer

Axsus Intelligence OS

The AI layer reads the same verified field record and surfaces divergence between planned and actual production.

The strategic payoff is in the estimating department. After a year of clean production data, your next bid is priced on rates your own crews demonstrated on your own kind of work, in your own ground, rather than on a number that has been copied forward since 2019.

Where this fits

Production tracking is the bridge between quantity tracking and time tracking, and it is a direct input to earned value management. To understand how to build defensible rates from your own history, read production rates and how to track them.

Common questions

How is production tracking different from earned value?

Production rate is a physical measure: quantity per hour or per day. Earned value is a financial measure: budgeted dollars for the quantity installed, compared to what it cost. They come from the same captured data. Production tells the superintendent how the crew is running; earned value tells the PM and owner where the money is.

Will this let me compare crews fairly?

Only if the work is comparable. Two crews running different pipe sizes in different ground are not directly comparable, and any tool that pretends otherwise will mislead you. Capturing cost code, quantity, and conditions is what makes an honest comparison possible; the judgment is still yours.

How long before the production data is useful for bidding?

You need enough completed work in similar conditions to see a pattern rather than a coincidence. On a busy contractor that is usually a season. The data is useful for managing the current job immediately; it becomes useful for pricing the next one once you have repetition.

Does the crew have to log quantities separately from time?

They are separate entries because they are separate facts, but both are field-side entries made at the point of work. The design intent is that each one is faster than the paper or text message it replaces.

See your real production rates instead of your bid rates

Bring a completed job and we will walk through what would have been captured and what the rate analysis would look like. Book a demo, or try our free traffic control plan builder.